ePILOT Bioreactor Single Use

Up to to 50L single-use bioreactor for pilot plants

Overview

Transforming biomanufacturing with innovative dual-purpose single-use bioreactors and fermenters for pilot-scale operations

Innovating biomanufacturing with single-use, dual-purpose systems

In the dynamic field of biotechnology manufacturing, Single-Use-Systems (SUSs) Bioreactors have become an integral part of many bioprocess facilities for bioproducts.  SUSs are comparatively safer, simpler and more flexible than their stainless-steel bioreactor counterpart, and for that reason, their usage is commonly between the biopharmaceutical industry in complex projects such as the development and production of new vaccines, therapies and diagnostic equipment.

Traditional bioreactors, designed primarily for mammalian cell culture, often fall short in addressing the distinctive needs of microbial cultures, such as elevated oxygen transfer capacity and precise temperature control. Identifying this gap, TECNIC proudly introduces the ePILOT® SU, a scalable Dual Purpose Bioreactor/Fermenter Single-Use Bioreactor for both cellular and microbial cultures.

Engineered to scale seamlessly from 30L to 50L, both cellular and microbial versions of ePILOT® SU offer one indisputable operational productive advantage over stainless steel bioreactors; as Single-Use Systems (SUSs) eliminate the necessity for re-sterilization and the validation of the cleaning system, they reduce downtime between batches, saves production time, and simultaneously ensures a lower risk of  cross-contamination. In turn, this fast and flexible manufacture characteristic accelerate commercialization of biopharmaceutical products.

Demonstrating TECNIC’s commitment to innovation, ePILOT® SU signifies a promising future for biomanufacturing. This equipment, engineered for superior performance and user convenience, showcases precision temperature control, efficient agitation, and comprehensive instrumentation. It also delivers unparalleled performance and operational ease in both microbial and cellular bioprocesses. Equipped with a robust automation system and an optimized single-use bioreactor bag assembly, the ePILOT Single-Use bioreactor ensures operational simplicity. Complementing this equipment, TECNIC eBAG® 3D STR ⇀ , designed and manufactured in their ISO7 Clean Room facilities, presents an innovative solution catering to both microbial and cell culture applications. It effectively addresses the most demanding challenges in the market.

Designed to accommodate both cellular and microbial eBAG® 3D STR, the TECNIC ePILOT® Bioreactor features a modular stainless-steel vessel with advanced capabilities. It incorporates an efficient dimpled jacket for precise heat transfer, ensuring optimal cooling and heating. At the same time, the system boasts a high-performance bottom-mounted, magnetically coupled drive for impeccable agitation, while the incorporated load cells provide accurate weight measurement. Finally, comprehensive process instrumentation is a hallmark of this bioreactor, including mass flow controllers, peristaltic pumps, and probe transmitters. Overall, this modular design ensures adaptability and efficiency for diverse bioprocessing needs.
Featuring a 15-inch touch screen interface, the ePILOT® Single-Use Bioreactor offers an intuitive control system for monitoring and adjusting key parameters in culture growth, ensuring maximum accuracy in the process.
Equipped with a set of different sensors (single-use or re-usable) that control and monitor pH, pO2, temperature, and level/foam in real time, it allows the precise control over culture conditions for cell and microorganism growth.
Available in various sizes (30L and 50L) TECNIC’s Single-use Bioreactor offers versatile volumes to meet specific needs.
Two precision-controlled single-use impellers (6-blade Rushton turbine for microbial fermentation and 3-pitched blade for cell culture) governed by a servomotor ensure maximum efficiency and productivity, with a power of 400W for optimal bioprocessing performance.
The eBAG® 3D STR eliminates higher costs associated with cleaning, validation, and maintenance, providing a cost-effective alternative for bioprocess fermentations.
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